Cell 4.0 for Industry 4.0 training at the CFP in Manresa

Digitalization of a traditional milling machine to train students in advanced industrial production and maintenance management systems.

Client:

Practical Training Center (CFP) Lacetania Foundation

Partners:

Maccion

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Célula 4.0 para Formación en el CFP de Manresa

The Centre de Formació Pràctica (CFP) in Manresa, in its commitment to preparing students for the challenges of Industry 4.0 , has transformed a traditional milling machine into a Cell 4.0 with the help of Maccion. This solution allows students to learn in a practical way about digitalized production systems , maintenance management and efficiency control.

Maccion has integrated its SMAC100K sensor technology and MaccionOEE® and BiDoc® solutions to digitalise the machine and the work environment. This enables trainees to learn how to monitor production in real time, manage maintenance and control energy efficiency. This cell will also be used as a demonstration point in training courses on production management linked to Industry 4.0.

Key Objectives

  • Digitalization of a Traditional Machine: Implement a solution that allows converting a milling machine without connectivity into a digitalized environment for training in Industry 4.0.
  • Real-Time Training: Offer students the opportunity to learn how to use advanced production, maintenance and documentation management tools.
  • Demonstration and Practical Training: Turning Cell 4.0 into a demonstration point for teaching advanced production systems.

 

Results Achieved

  • Fast and Efficient Installation: Maccion completed the installation in less than 24 hours, integrating advanced digital solutions.
  • Sensorization with SMAC100K: A single sensor controls the presence of the operator, the activity of the work point and the temperature.
  • Advanced Management: The machine can now count pieces, monitor energy consumption and manage safety through additional interlocks, improving training efficiency and safety.

This success story shows how the CFP in Manresa has modernised its training offering by digitalising a traditional machine, preparing students for Industry 4.0 with advanced technologies and practical solutions from Maccion.