Optimization of
Laboratory production
food

Transform production management and ensure quality in food laboratories with advanced planning and intelligent control solutions. Improve efficiency, safety and quality throughout the manufacturing plant.

Client:

noevitalhealth

Partners:

Maccion

#FoodIndustry #ProductionOptimization #QualityControl #SmartManufacturing #Industry40 #IoTSolutions #RealTimeAutomation #OperationalEfficiency #LaboratoryManagement #DigitalTransformation

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Optimization of Production in Food Laboratory

Project Summary

A laboratory specialising in the manufacturing and packaging of food products was faced with the need to integrate an Advanced Planning System to optimise its operations. The main objective of this project was to improve plant efficiency, guarantee product quality and ensure synchronisation between production and business management.  

Key Objectives

  • Total Integration: Align the plant planning system with the company’s Management System, ensuring perfect synchronization.
  • Resource Optimization: Improve planning and allocation of resources in the plant to maximize operational efficiency.
  • Safe Automation: Implement an automated system that manages personnel check-ins without interfering with the operational status of reactors and assembly lines.
  • Quality Control: Introduce rigorous control guidelines to verify all manufacturing processes, minimizing errors and ensuring product quality.
  • Presence Management: Facilitate the management of workers’ presence at critical production points.

 

Results Achieved

  • Efficient Integration: Full integration with the business management system was achieved, allowing for controlled and efficient planning throughout the plant.
  • Complete Verification: The smart checklists implemented ensured that each product was thoroughly verified by both operators and supervisors, eliminating manufacturing errors and quality issues.
  • Real-Time Notifications: In case of any communication failure between the plant system and MaccionWOM, automatic email notifications are activated, ensuring a quick response.
  • Greater Flexibility: Operators now enjoy greater freedom of maneuver at work points, without compromising the safety or continuity of the production process.
  • Data for Continuous Improvement: Detailed information is collected from the production context, which can be viewed, exported and analyzed to promote continuous improvement.
  This success story demonstrates how the implementation of Maccion’s advanced solutions has enabled the laboratory to not only achieve its production goals, but also set a standard for quality and efficiency in its industry.