Control and Monitoring with Non-Intrusive Sensorization in the Textile Industry

Optimizing the efficiency of production machines through smart sensors and real-time linkage to Management Systems.

Cliente:

Buff, Cinpasa, Liasa, Texber

Partners:

Maccion

#TextileIndustry #MachineMonitoring #IoTSolutions #SmartSensors #OperationalEfficiency #Industry40 #RealTimeControl #ProcessOptimization #BigData #ProductionManagement

Sensorización No Intrusiva en la Industria Textil

In the context of the textile industry, where long production cycles and low automation can affect efficiency, the installation of non-intrusive smart sensors becomes a key solution. Companies such as Buff, Cinpasa, Liasa and Texber have opted to integrate these sensors into their production machines to collect data in real time and link it directly to their Management Systems. This implementation has allowed not only the control of production, but also the identification of areas for improvement and the optimization of processes, all with the aim of reducing operating costs and improving equipment efficiency.

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Key Objectives

  • Smart Sensor Installation: Implement low-cost non-intrusive sensors to monitor machine status.
  • Linking with Management Systems: Integrate the data collected with the client’s Management Systems, allowing a complete view of production.
  • Real-Time Control: Monitor production, identify reasons for downtime and analyse key indicators such as production speeds and losses.

 

Results Achieved

  • Real-Time Monitoring: Up-to-date and accurate information on the status of machines and production.
  • Reduction in Reporting Times: Significant reduction in the time spent reporting the reasons for production stoppages.
  • Production Optimization: Automatic calculation of production speeds, total production and losses, improving efficiency.
  • Continuous Improvement: Analysis tools that allow processes to be adjusted to reduce costs and improve operational efficiency.

This success story demonstrates how the integration of IoT and advanced technologies can transform machinery monitoring in the textile industry, offering precise control and reducing operating costs.